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Independent · Vendor-Neutral · Owner-Side

Independent Polysilicon Technology Partner for Plant Owners and Developers

From feasibility through first-qualified production. Bring NEXARSiL's own 11N polysilicon technology — or work with any licensor of your choice, backed by fully independent owner-side engineering built on 25+ years of real production experience. No equipment to sell. No vendor commissions. Only decisions that serve the plant.

25+ yrsPolysilicon production experience
11N99.999999999% purity achieved
Full-cycleFeasibility to first-qualified output
IndependentNo equipment sales · no vendor commissions
Siemens CVD process experience Hydrochlorination & TCS distillation Solar-grade to electronic-grade Owner-side engineering
What We Do

Two ways to work with NEXARSiL — both fully aligned with the owner.

NEXARSiL offers its own proven 11N polysilicon technology, and can also support projects that use technology from other licensors. In both cases, we work in support of the plant and the owner — never as a reseller of another licensor's process — with a clear firewall between our own technology licensing and our independent owner-side engineering role.

Option A

License our polysilicon technology package

A complete, proven Siemens-based polysilicon process — demonstrated in commercial operation at 11N purity. For owners who want a fully-supported technology base instead of integrating multiple licensors from scratch.

  • Complete process package: hydrochlorination, TCS purification, CVD, recycle
  • Demonstrated 11N semiconductor-grade purity in commercial operation
  • Design basis, P&IDs, operating procedures, and training materials included
  • On-site support from engineering through first-qualified output
Option B

Use our owner's engineering with any licensor

Fully independent, vendor-neutral support for plants built on any polysilicon technology. We represent the owner across technology selection, FEED review, CAPEX optimization, construction, commissioning, and operator readiness.

  • Independent technology evaluation and licensor selection
  • FEED and detailed engineering review — catching errors before they reach construction
  • CAPEX challenge, value engineering, and cost-driver analysis
  • Commissioning oversight, first-fill quality, and operator certification
Services

Eight focused services, one integrated team.

Engage any single service for a targeted decision, or combine them across the full project lifecycle. Every engagement is scoped around a specific decision, deliverable, or operational outcome.

01

Technology Evaluation

Independent, side-by-side comparison of polysilicon technologies, licensors, and process configurations against your specific project objectives.

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02

Feasibility Studies

Bankable pre-feasibility and feasibility studies covering market, technology, CAPEX, OPEX, schedule, and risk — written for investors and lenders.

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03

Owner's Engineering

Full owner-side engineering representation across FEED, detailed engineering, procurement, construction, and commissioning. We protect the owner's position.

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04

Plant Design Review

Deep technical review of plant layout, unit configuration, safety, operability, and maintainability — before errors reach construction and become expensive.

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05

CAPEX Optimization

Challenge every major cost driver. Strip out over-design, redundant scope, and unjustified contingency without compromising safety, quality, or schedule.

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06

Operator Training

Structured 60–120 day operator readiness program. Classroom, simulator, and field training through certification for new plants and post-turnaround restarts.

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07

Construction Quality

Cleanliness, welding, passivation, and purity protection during construction — the unglamorous work that determines whether a plant can ever reach 11N.

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08

Technology Package

NEXARSiL's own licensed polysilicon process. A proven, integrated technology base for owners who want one accountable partner for the full process chain.

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Technical Depth

The full polysilicon process chain — covered by real production experience.

NEXARSiL's team has worked inside every major unit of a Siemens-based polysilicon plant. That is the difference between advice written from textbooks and advice written from the control room.

STEP 1

Metallurgical Si & HCl Feed

Metallurgical silicon, HCl and H₂ feed preparation, mass balance, and impurity control.

STEP 2

Chlorination

Hydrochlorination and direct chlorination — reactor design, catalyst, yield, and off-gas handling.

STEP 3

TCS Purification

Multi-column distillation for trichlorosilane. Boron, phosphorus, metals and dopant removal to 11N.

STEP 4

CVD Deposition

Siemens CVD reactor operation: rod quality, deposition rate, energy, yield, and product handling.

STEP 5

Recovery & Recycle

Off-gas recovery, STC conversion to TCS, hydrogen recycle, and closed-loop chloride balance.

NEXARSiL polysilicon capabilities summary
CapabilityCoverage
Product purity grades supportedSolar-grade (6N) through semiconductor-grade (11N)
Core process technologySiemens CVD with hydrochlorination and closed-loop recycle
Project stages coveredPre-feasibility, feasibility, FEED, EPC, commissioning, operations
Licensor independenceOwn technology package available + fully neutral on third-party licensors
Brownfield scopeDebottlenecking, yield recovery, energy reduction, purity upgrade
Operator readiness60–120 day structured program through individual certification
Who We Serve

Built for the people who actually own the outcome.

NEXARSiL works directly with the parties whose capital, reputation, or operational performance is on the line — not marketing departments, not intermediaries.

Plant Owners

Operating polysilicon producers running brownfield expansions, debottlenecking, yield improvement, or quality upgrades.

Project Developers

Greenfield polysilicon developers needing independent owner-side engineering across the full feasibility-to-startup cycle.

Investors & Lenders

Equity investors, development banks, and lenders commissioning independent technical due diligence before funding.

Strategic & Government Buyers

National programs and strategic industrial buyers evaluating polysilicon as part of a broader semiconductor or solar supply chain.

How We Work

A disciplined five-step engagement model.

Every NEXARSiL engagement — whether a one-week technology evaluation or a multi-year owner's engineering scope — follows the same disciplined structure.

Scope & Objective

We define the exact decision or deliverable the engagement must serve, and the constraints around it.

Technical Baseline

We review the current data package, identify gaps, and establish a shared technical baseline with the owner.

Independent Analysis

We run the engineering, benchmarking, cost, or risk analysis required — with no preset conclusion or vendor bias.

Decision Memo

We deliver a concise, defensible recommendation with clear trade-offs, risks, and open questions stated plainly.

Implementation Support

We stay engaged through implementation — reviewing vendor responses, checking execution, and closing out the decision.

Why NEXARSiL

What makes a polysilicon partner actually worth hiring.

Plenty of firms claim polysilicon expertise. Very few have stood inside an 11N plant at start-up. These are the differences that matter on the project.

01

Real production experience

Our team has run polysilicon plants, not just studied them. Every recommendation is pressure-tested against real operating reality.

02

11N purity demonstrated

Semiconductor-grade is not a spec sheet for us — we have achieved 99.999999999% purity in commercial operation and know exactly what it costs.

03

Fully independent

Zero equipment sales. Zero vendor commissions. Our only commercial relationship is with the owner paying the invoice.

04

Dual model, no conflict

Licensor when you want our technology. Independent consultant when you do not. Transparent about which role we play on every engagement.

05

Full lifecycle coverage

From pre-feasibility through first-qualified production — and beyond into brownfield improvement. One team, one accountable relationship.

06

Straight answers

We tell owners what we actually think, including when a project is not ready, a vendor quote is inflated, or a schedule is not credible.

Frequently Asked

Straight answers to the questions buyers actually ask.

If you are evaluating NEXARSiL against other consultants or licensors, these are the questions that usually come up first. No marketing — just the actual answers.

What does NEXARSiL actually do?

We are an independent polysilicon technology partner. We support plant owners and developers across the full lifecycle — technology evaluation, feasibility, owner's engineering, plant design review, CAPEX optimization, construction quality, commissioning, and operator readiness.

We also offer our own proven polysilicon technology package for clients who want a complete licensed process, and we work vendor-neutrally with any licensor the client selects.

Is NEXARSiL a licensor or a consultant?

Both — and this is a deliberate dual model. We have our own 11N polysilicon technology package available for license, built on 25+ years of real production experience. We also provide fully independent owner-side engineering for clients working with any other licensor — no equipment to sell, no vendor commissions — so our advice stays aligned with the owner's interests.

What polysilicon purity levels do you support?

Our production experience covers solar-grade through electronic-grade, with demonstrated 11N (99.999999999%) purity achieved in commercial operation. We support plants across the full grade spectrum from 6N solar to 11N semiconductor feedstock.

Which parts of the polysilicon process do you cover?

The full Siemens-based process chain: metallurgical silicon feed preparation, hydrochlorination and direct chlorination, TCS purification and distillation, Siemens CVD reactor technology, off-gas recovery and recycle, and product handling. We support plant design review, technology selection, and operational troubleshooting across every unit.

Do you work on new plants, brownfield expansions, or both?

Both. We support greenfield projects from pre-feasibility through first-qualified production, and brownfield expansions, debottlenecking, yield improvement, energy reduction, and quality upgrades at operating plants.

Where is NEXARSiL based and where do you work?

NEXARSiL operates globally and supports polysilicon projects worldwide. Our team has worked on plants across Asia, the Middle East, Europe, and North America — across multiple licensors and technology generations.

How do you stay independent if you also license your own technology?

Independence is enforced by engagement scope. When a client engages NEXARSiL for owner's engineering or technology evaluation with a third-party licensor, we do not carry any equipment sales, vendor commissions, or hidden incentives on that engagement.

The dual model works because we are transparent from the start about which role we are playing. A client either engages our technology package, or they engage our independent advisory — never both on the same scope.

How do I start a project with NEXARSiL?

The fastest path is a short introductory consultation. We review your project objective, current stage (pre-feasibility, feasibility, FEED, construction, commissioning, or operations), and the key decisions pending. We then propose a scoped engagement focused on the decision or deliverable that matters most right now — not an open-ended retainer.

Do you offer operator training and plant readiness support?

Yes. Operator readiness is one of our core offerings — a structured 60 to 120 day program covering process fundamentals, safe start-up and shutdown, upset recognition, and certification. It is designed for new plants approaching first-qualified production and for operating plants restoring readiness after extended outages or major turnarounds.

See the full program at the Polysilicon Operator Training page.

Ready to de-risk your polysilicon project?

Whether you are evaluating a licensor, sizing CAPEX, preparing for first-qualified production, or recovering an existing plant — a 30-minute call is usually enough to tell whether NEXARSiL is the right partner.